Fuel consumption meter

The Broil Fuel Consumption system is a state-of-the-art device innovated by the Broil team. This advanced meter is designed using a combination of two precision oval gear positive displacement fuel flow meter and an intelligent fuel calculator, providing precise data on fuel usage for various industries fuel management applications at diesel engine and generator . By ensuring accurate measurements, the meter allows users to optimize fuel consumption.

Broil fuel consumption system integrates two oval gear fuel flow meters that are strategically installed at both the supply and return lines of the diesel engine. This dual setup is critical as it captures comprehensive data regarding fuel flow, leading to more accurate assessments of fuel usage. By analyzing the outputs from both the supply and return lines, users can examine vital metrics such as fuel flow rates and cumulative totals and running time of supply, return and consumption.

One of the standout attributes of the Broil fuel consumption system is its internal memory, which saves fuel consumption records accurately, both on time and quarry basis, moreover, the fuel consumption meter offers remote data communication via RS 485, enabling connection to GPRS or an IP address for data logging. This feature is particularly beneficial for users located in remote areas, allowing for effective analysis and monitoring of fuel usage.

Broil Sensotek Industries fuel Consumption System exemplifies how advanced technology can transform traditional fuel management practices into a streamlined, data-driven approach.

fuel consumption meter

display of consumption meter

In this innovative system, one fuel flow sensor is installed on the supply line, while the other is placed on the return line. By use of intelligent fuel calculator measuring the flow rates accurately, calculator can then subtract the return flow from the supply flow. This subtraction yields a precise measurement of the total fuel consumed by the engine, which is vital for monitoring fuel efficiency and performance. T

Design of Fuel Consumption system

diesel engine fuel consumption meter

Single sensor FCM

The innovation of utilizing a single flow sensor presents a cost-effective solution for measuring fuel consumption accurately at smaller size diesel engine. In this system, the return line is connected directly to the supply line, which simplifies the design while ensuring precise fuel tracking. By installing the flow meter between joint and tank, operators can directly gauge the amount of fuel consumed by the engine.

single sensor fuel consumption system is essential for monitoring and managing the fuel usage of engines, particularly in smaller capacity diesel engines.

diesel generator fuel monitoring system

Duel flow sensor FCM

One of the most significant advantages of using this fuel consumption system with dual flow sensors is that it does not require altering the engine’s original piping. This feature is particularly beneficial for those looking to enhance engine performance without the worry of extensive modifications. By maintaining the existing structure while providing accurate fuel consumption readings, users can enjoy improved efficiency and make more informed decisions regarding fuel management.

The efficiency of any engine plays a significant role in its overall performance, which is why the fuel consumption system is crucial. A well-designed system utilizes two flow sensors that measure not just the supply of fuel but also the return line. 

Technical specification : Fuel consumption system

TypeSingle or double Sensor
Engine capacity10 Kw to 3000 Kw
output signal ( flow sensor) RS485, pulse, Alarm and 4 to 20 mA outputs
service voltage5~24VDC/230 VAC/battery
Certainty of measurementLinear accuracy: 0.3%
Repeatability accuracy: 0.2%
pressure and temperature10/25/40 bar, Medium temperature: -20℃~+80℃–300 ℃
Wet partAluminum /Cast steel / SS304/SS316
Protection levelIP68 / IP65 type/Exd / Exia /ATEX/ LM/W&M
connectionFlange / thread
DisplayFuel calculator with inbuilt data storage facility, and show current flow rate, cumulative total and running time of supply, return and consumption of fuel

Fuel consumption system Application

Fuel consumption systems play a crucial role in enhancing efficiency across multiple sectors whenever diesel engine use, Implementing an effective fuel consumption system not only optimizes resource use but also reduces operational costs and environmental impact.

 In industries such as mining and shipping, where large amounts of fuel are consumed, maintaining an efficient fuel consumption system is imperative. With a proper accounting system for fuel use, organizations may experience unnecessary expenses and wastage. In contrast, companies that utilize comprehensive measurement systems can closely monitor consumption patterns. This leads to informed decisions that significantly reduce fuel costs.

 The application of a fuel consumption system is vital in various sectors including diesel generator users, mining, marine, shipping, automobile, and agriculture. These systems work by accurately measuring fuel usage, which is crucial for any operation concerned with efficiency and cost reduction. By implementing a robust fuel consumption meter, businesses can gain real-time insights into their fuel expenditure.

the automotive industry has embraced these systems to enhance the performance of vehicles, contributing not just to cost savings but also to improved fuel economy for drivers. Similarly, in agriculture, these systems help farmers monitor fuel consumption in tractors and other equipment, thereby maximizing productivity while ensuring sustainability.

Overall, integrating a robust fuel consumption system is imperative across these sectors. It leads to better fuel management practices, which are critical in today’s economy. By ensuring these systems are in place, industries can effectively navigate challenges related to fuel consumption and contribute to a more sustainable future.

What people are saying

“Multivariable orifice flow meter we buy from brotek at 2202, Superb product and customer service!”

Daniel borgonova
Milano, italy
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Fuel consumption meter