Broil sensotek industries produced fuel consumption meter for measuring fuel consumption at diesel engine, its combination of two fuel flow sensor and fuel calculator, fuel consumption meter indicate : supply line , return line and consume diesel flow rate, total and time, Broil sensotek industries also produced mobile fuel dispenser for dispensing diesel, bio diesel, kerosene and petrol,
BROILTECH oval gear positive displacement flow meter is approved by weight and measurement ( W&M) Legal metrology goverment of india for measuring oil and fuel other than water As per ( MID 005)
The oval gear flow meter is a Positive displacement volumetric measuring instrument and is mainly composed of High precision oval gear rotor, Oval gear measuring chamber and rotation measuring hardware. It is an instrument used for continuous or discontinuous metering and control of liquids in the pipeline.
1. Working principle and structure
. Flow meter is installed in the metering tank, When Liquid flow from the meter it is generate pressure to rotate a pair of differential gears, and this rotation is constantly proportional to liquid delivery to the exit, The number of rotations is a measure of the amount of fluid that has passed through the meter. The rotations are detected by a sensor element or by magnetic coupling and sub-axial coupling for mechanical counter gear meter,
A) Digital oval gear Flow meter is made by the measuring chamber, high precision oval gear and rotation measuring sensor,
B) Mechanical oval gear flow meter is made measuring chamber, high precision oval gear and rotation coupling (magnetic coupling and sub-axial coupling) and counter,
2) Advantage :
It has advantages of lager metering range, excellent accuracy, small pressure loss, high viscosity adaptability, capability of measuring high-temperature and high-viscosity liquids, simple installation etc.. It is applicable to the calibration and metering of crude oil, chemical, chemical fiber, food and beverage industries,
3)application :
Oval gear flow meter is a target word count accumulated round devices and light devices to zero volume flow meter is widely used in various industrial areas of the liquid flow control, applicable to all types of liquid measurements, such as crude oil, diesel , petrol and so on, with great range and high precision, convenient use and maintenance of the characteristics of different materials selected to meet the petroleum, chemical, pharmaceutical, food, metallurgy, electricity, transportation and other fields of liquid flow measurement.
Broiltech brand oval gear positive displacement flow sensor is high accurate flow sensor for measuring flow rate and cumulative total of fuel, diesel, petrol, oil, kerosene and any high viscous liquid, Broiltech oval gear flow sensor is CE certified, and 40% export ratio,
Plastic helical rotor water flow sensor and meter for all low and high viscous liquid, Low Cost water flow sensor and digital water meter from food grade plastic so its suitable for all food and beverage application and vending machine, BROIL developed and produced helical rotor flow sensor specially for Liquid dispensing industries, now a day water dispensing industries use plastic turbine flow sensor its k factor change with flow rate so for solution we developer helical rotor plastic flow sensor with same pulse k factor for full range also provide very good accuracy and repeatability in full range of measurement, BT PHTFS meter and sensor start from minimum 4 litter/hour to 15000 litter/hour, with different model and line size,
BROILTECH Helical rotor positive displacement flow meter is approved by weight and measurement ( W&M) Legal metrology goverment of india for measuring oil and fuel other than water As per ( MID 005)
Helical flow meters are positive displacement volumetric flowmeter, its helical rotor specially accurate design with a very favorable low pressure drop behavior and no effect of change of viscosity of fluid. therefore perfectly suited for the flow measurement of very high viscosity fluids to low viscosity fluid,
Due to wide measuring ranges, high accuracy and resolution helical flow meters are an excellent choice for laminating systems, painting systems, adhesive dispense systems, as well as batching systems for various fluids.
Features : High accuracy
: Pressure: up to 400 bar , special range up to 1500 bar
: Independent of viscosity, perfect for 1 to 106 mm²/s
: Low pressure drop compared with other positive displacement meters
: High resolution
: Pulsation-free measurement, non-sensitive to pulsating flows
: Resistant to corrosion by advanced materials and bearings
Applications : Polyurethane and polymer
: Light and heavy fuel oil
: Petrochemical products
: Thixotropical fluids
: Fat and oils with varying viscosities
: Hydraulics Test rigs with varying viscosities and fluids
: Water / glycol mixtures
: Crude oil, furnace oil, and all viscous liquid even viscosity change with
Temperature
: Very good for WATER atm, water dispensing, tea/coffee/wine/juce and other food liquid measurement and dispensing,
Turbine flowmeter heart is high accurate and balanced turbine rotor and pickup coil, mechanical energy ( velocity) of fluid passing through the flow meter rotate a rotor, an angular velocity of rotor proportional to fluid flow rate/mechanical energy /velocity of fluid in the flow path ,through pickup coil generate electrical frequency pulse proportional to angular velocity of turbine rotor, and flow rate of fluid,
, Turbine flowmeter can be applied to Hygienic, relatively clean, and corrosive liquids from line size 4 mm to 20 mm
Turbine flowmeter are less accurate at low flow rates below 5% of maximum flow rate only due to bearing and shaft of rotor has maximum friction and rotor rotate slower than actual flow rate. that's why turbine flow meter operation good accuracy start above 5 to 7% of maximum flow rate mention,
turbine flow meter main drawback is bearing wear and tear at high flow rate, dirty liquid, and dry fluid, at this three condition rotor bearing and shaft is high wear and tear and require to change bearing and shaft, in some application BROILTECH TURBINE FLOW METER available with lubrication facility to avoid wear and tear,
Applications of Turbine Flow Meters
Turbine flowmeter use in monitoring flow rate, batching, controlling of clean liquid flows in chemical, petroleum, pharmaceutical, hydrocarbon, food and beverage and water industries.
Advantages and drawbacks of Turbine Flow Meters
The advantages of turbine flow meters are given below:
Simple well understood technology
Suitable for gases and liquids
Good performance
Relatively wide operational envelope
Low cost
Easy to install and operate
The following are the drawbacks of turbine flow meters:
Require clean fluids
not good for viscosity change with temperature fluid
Wear and tear of bearing and rotor shaft at high flow rate and dry fluid
Require frequent calibration checks
Turbine flowmeter are less accurate at low flow rates below 5% of maximum flow rate only due to bearing and shaft of rotor has maximum friction and rotor rotate slower than actual flow rate. that's why turbine flow meter operation good accuracy start above 5 to 7% of maximum flow rate mention,
turbine flow meter main drawback is bearing wear and tear at high flow rate, dirty liquid, and dry fluid, at this three condition rotor bearing and shaft is high wear and tear and require to change bearing and shaft, in some application BROILTECH TURBINE FLOW METER available with lubrication facility to avoid wear and tear,
BT DTFS A Turbine flow sensor
BT DTFS B Turbine flow meter
BT DTFS D Intelligent turbine flow meter
BT DTFS T Intelligent turbine flow transmitter
Broil Sensotek industries developed and design Turbine flow meter available with variant of output : RS 485/HART/PULSE/ current 4 to 20 mA and voltage linear 0 to 10 Vdc
BROILTECH Electromagnetic flow meter is approved by weight and measurement ( W&M) Legal metrology goverment of india for measuring water As per ( MID 001)
Operation principle:
Electromagnetic flow meter operation principle is based on measuring electromotive force induced
in electrically conductive liquid when it moves in magnetic field. The magnetic field is furnished in the flow sensor's inner channel by a special electromagnetic system
Inductive electromotive force (EMP) E is proportional to the mean flow velocity v, distance between the electrodes d (which is equal to the sensor's inner diameter), and magnetic field strength ,
E = v ×d×B×k
E-Induced electromotive force
B-Magnetic strength
V-Average flow velocity of conductive liquid
D-Distance between electrodes(inner diameter of measured line)
Induced electromotive force (E) is flow signal which is transmitted by sensor to converter . The signal processed by amplification and transform filtering shows instantaneous and total flow on digital display counter of dot matrix with backlight. The converter is functional with 4~20mA output alarming output , frequency output and RS-485 interface with MODBUS HART communication.
Application:
Electromagnetic flow meter is used for flow measurement of conductive fluid with high accuracy based on its working principle. It has no movable parts and resistance parts. The measuring value is not relevant to temperature, pressure, viscosity, density,
It is widely used in the industrial fields measuring flow of liquid ( conductivity greater than 5μ/cm ) of water supply and drainage, environment protection, chemical fiber, foods, papermaking, sugar making, mining and metallurgy, hydropower and irrigation works, steel, petroleum and pharmacy to measure the volume flow of conductive liquids of various kinds of acid, alkali, saline solutions, slurry, lime cream, sewage, cooled raw water, saline water, hydrogen peroxide, beer, wort, various kinds of drinks, black liquor and green liquor etc..
its Also use for energy calculation of liquid or BTU meter.
Feature & Option
– Power supply : Battery operated/ 24V dc/230V AC
– Available in sizes from DN 10 to 300 mm (3/8” - 12”);
– High grade stainless steel, titanium, or tantalum measuring electrodes;
– Suitable for direct burial and constant flooding;
– Easy commissioning, automatic uploading of calibration values and settings;
IBR approved Broiltech vortex steam / water Flow Meter,
Operation principle :Vortex flow meter Theory:
One triangular prism vortex generator in the flowmeter, regular vortex will be generated at
both the sides of triangular prism, which is called Karman swirl.
Suppose the vortex generation frequency is F, the average flow velocity of medium is V, d is the width of the surface of triangular prism incident flow, Then we get the computation formula:
f=StV/d
St: Strouhal number (Constant) (dimensionless number)
BROILTECH Vortex Flowmeter bases on Karman vortex street Principal for detection and metering the liquid, gas and steam. It is widely used in Petroleum, chemical, metallurgy, heat supply
industry, etc.
Application :
Pure liquids and hydrocarbon with low viscosity (< 10 cP)
Water
Chemicals that suitable with S.S. 316 Material
Saturated steam
Superheated steam
Industrial gases
Compressor air measurement
Gas : air, oxygen, nitrogen, coal gas, natural gas, chemical gas ,
liquid : water, high temperature water, oil,food liquid, chemical liquid,
steam: saturated steam, overheated steam,
Features:
No moving parts, wear resistance, structure is simple and fastness
The allowed working temperature is wide from -40?to +350?
Wide range, High accuracy
Meter body adopts stainless steel material, corrosion-proof
Pulse signal output, two-wire system 4-20mA current output, RS-485 output
broiltech produced process indicator, controller, flow rate totalizer and software for pressure, temperature, flow and level basesensor and transmitter, we have professional team for developing any type of SCADA software, PLC programing, indicator and controller, we able to provide any customization in our controller and software as per customer requirement
BROILTECH Thermal mass flow meter for detection and metering the gas and air. Its work on principal of calorie amount taken away from the heated sensor by a fluid flow is calibrated to the mass of flow, Thermal mass flow meter use for measuring : air, nitrogen, argon, co2, chlorine, ethane, ethylene, methane, ammonia, helium, hydrogen, bio gas,
BROILTECH manufacturing measuring and control instrument for high viscous liquid like : ink, grease, veg and non veg fat oil
Flow : Oval gear flow meter, Helical rotor flow meter, Plastic liquid flow meter
Pressure : pressure transmitter and digital pressure gauge
Level : level transmitter
Temperature : RTD & Thermocouple
BROILTECH Producing HEAT and BTU meter for clean and row water :
Flow : Ultrasonic flow meter, Electromagnetic flow meter,
Pressure : Pressure transmitter and Digital pressure gauge
Level : Level Transmitter
Temperature : RTD & Thermocouple